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STEP 1 – Crushing and Grinding: Alumina recovery begins by passing the bauxite through screens to sort it by size. It is then crushed to produce relatively uniformly sized material. This materials is fed into a large grinding mill where it is mixed with a caustic soda solution (sodium hydroxide) under high temperature and pressure.

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The process of froth flotation entails crushing and grinding the ore to a fine size. .. The product is usually electroplated to produce the pure metal or precipitated. The product is usually electroplated to produce the pure metal or precipitated.